Fresh Concrete Slab Uneven

Discussion in 'Builders' Talk' started by benben5555, Sep 14, 2016.

  1. benben5555

    benben5555 Member

    Hi, concrete slab for my kitchen extension is uneven by about 20mm over a 2m straight edge. Looks even to the eye, but mostly high in the middle and low round the edges.

    I'm having insulation on top and a reinforced screed. Is there any need to try and level the slab? Or will the insulation just follow the level of the concrete and then the screed can be levelled over that?
     
  2. KIAB

    KIAB Super Member

    Saddens me when peeps can't lay concrete level,it isn't difficult to level slab.

    I would think insulation will compress enough with weight of screed on top of it.
     
    Last edited: Sep 14, 2016
  3. KIAB

    KIAB Super Member

    I suppose you could run over the slab with a grinder & remove the high spots.
     
  4. I'd be tempted to get the 'oles who laid it to grind it away - with their teeth.

    Isn't it ok to lay a sand screed on top, level this orf, and then place the insulation down? Obviously the sand would have to be contained so's it cannot move out from the sides.

    I cannot see insulation sheet - even the polystyrene type - compressing that much - not unless you got an elephant to walk over it; it'll be such a smooth and gentle height change that the sheet will be well supported and won't compress. A wee 'chip' sticking out would be ok - that would embed itself in the sheet, but a 'flat' surface, I don't think so.

    Ah - I think KIAB means it'll 'conform' to the sloping surface, and not actually 'compress'? Good chance it will, tho' it'll depend on the thickness of the insulation and what type - how rigid.

    I guess try laying the insulation on top, see how flexible it is (will the weight of the screed 'form' it down) and take it from there. If it will, then fine, if it won't - if it 'bounces' - then a thin sand screed down first to level the slab?

    I'M SURE PRO BUILDERS WILL KNOW EXACTLY WHAT TO DO HERE. WHERE ARE YOU?!
     
  5. KIAB

    KIAB Super Member

    All depends on the thickness of the screed & insulation, some will compress just enough,others not a smidgen.
    The insulaton will take the shape of the slab, & with the screed, you might get away with it.
     
    Deleted member 33931 likes this.
  6. The insulation will be much more likely to bend and form if it's made up in layers rather than one thick sheet.

    (This thread could run and run...:rolleyes:)
     
  7. KIAB

    KIAB Super Member

    Polystyrene boards would most likely deform/compress just enough, whereas with Celotex it's solid, just looked at sheets here, it's solid, no compression at all.
     
  8. stevie22

    stevie22 Screwfix Select

    We walk on Celotex in floor construction and don't leave footprints so it is highly unlikely that 65/75 screed will push it down uniformly. The finished job will likely sound hollow and may move over time. Get whoever did it to put it right: as KIAB says it ain't rocket science.

    My preference is always to put the Celotex under the concrete for a variety of benefits:

    1. Heat storage within the insulated zone
    2. More weight on the Celotex to hold it in place and reduce chance of
    3. Second chance to get floor dead level when screed goes down
    4. Less screed
     
    KIAB likes this.
  9. KIAB

    KIAB Super Member

    Alway perfer Celotex or simalar under the concrete, but some BC's prefer it under the screed.
     
  10. Phil the Paver

    Phil the Paver Screwfix Select

    Unfortunate as it is, its not uncommon, after all the oversite is just that, not a finished layer, 20mm in 2 metres is only 1% out so isnt the end of the world, you could make up some of the lowest areas with self levering compound to bring them to within 10mm, this then shouldn't cause any problems.
     
    Jord86 likes this.
  11. koolpc

    koolpc Super Member

    Poo through the letterbox of the person that did the work?
     
  12. Jord86

    Jord86 Screwfix Select

    Agree with Phil the Paver above, latex(levelling compound) the outer edges to build up near to high point if it's that much out of level, let go off, then proceed as normal, insulation and screed. The alternative is chiselling out the high point which is time consuming, soul destroying and mess creating.
     
  13. sospan

    sospan Screwfix Select

    A floor grinder is about a £100 a day to hire, I would be tempted to just grind off the high spots and then let the insulation and screed make up the level
     
    KIAB likes this.
  14. KIAB

    KIAB Super Member

    Agree, cheaper option to levelling compound.
     
  15. benben5555

    benben5555 Member

    Thanks for the replies, i'll either do the latex or grinding
     
  16. benben5555

    benben5555 Member

    Just read a post with the same problem which concluded just to spread some sharp sand on the slab to level it up and then put the insulation on top.

    Sounds crazy, but feasible at the same time?
     

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