Acceptable gas pressure drop between meter and boiler?

Discussion in 'Plumbers' Talk' started by Gordon S, Apr 10, 2008.

  1. Bit Of Advice

    Bit Of Advice New Member

    He's maybe one of them!!
     
  2. Captain Leaky

    Captain Leaky New Member

    I'm no millionaire ;)... but most of my work comes from the Sandbanks and Canford Cliffs areas.

    It is great fun installing lavish state of the art bathrooms and kitchens ( mainly bathrooms) and I do enjoy meeting some of the er... "characters"
     
  3. Bit Of Advice

    Bit Of Advice New Member

    Bet it's costly if you break any of this posh stuff by accident!! LOL

    Not so bad with screwfix or standard stuff.

    Expensive stuff though different ball game.

    That's why people charge that bit more fitting it.

    responsibility of the breakages...

    LOL
     
  4. Captain Leaky

    Captain Leaky New Member

    Spot on, even tiles ( 1M square beasties recently!) can cost a packet - I usually get the customers to pay for the materials on delivery.
     
  5. Captain Leaky

    Captain Leaky New Member

    ..but I still do ordinary jobs for existing customers and smaller bathrooms which come my way - it's all work isn't it.
     
  6. Gordon S

    Gordon S Member

    Just had a look.
    It is 28mm from meter. Then almost immediately a tee comes off in 15mm to the gas fire (capped off at fire). The main run continues another 2m in 28mm into the roof void. It comes out the other end of the roof void in 22mm. Roof void length is 6m (straight run) and no other tees or legs off in roof void. It tapers down in roof void to 22mm and drops out of ceiling onto boiler. Just before it connects to the boiler, there is a final 'T' to the gas hob (15mm). Does this help?
    Sounds like a check visit from the chap in Broadstone might be an idea.

    Anyway, back to my original question; is a 3mbar pressure drop acceptable to CORGI assuming no leaks and being a new run?
     
  7. smithp60

    smithp60 New Member

    Gordon, no a 3mb drop will not be acceptable to the manufacturer. Any fault that develops on your boiler will be blamed on a poor installation. It says in the commissioning section of the book for your boiler to check for 20mb and if it is not achieved not to proceed until corrected.

    The book for the 37cdi even points out that 22mm will be insufficient for providing the correct amount of gas to a boiler that size.
     
  8. kimble

    kimble New Member

    Standard practice is no more than a 1mbar loss on the whole installation no matter how many appliances are connected.
     
  9. chris73

    chris73 New Member

    Smithp60 you beat me to it , I have just read though this lot , You are confusing pressure drop with tightness test , on a tightness test you are not allowed any drop as it`s a new supply even with appliances connected , You are allowed a 2mbr pressure drop(used to be 1 ) from the meter to the boiler/hob/fire , then you have your working pressure at the boiler as stated of 18mbr .
    If it`s 17mbr get the fitter back and moan .

    regards
    chris
     
  10. kimble

    kimble New Member

    chris73
    when did it change to 2 mbar loss?
     
  11. Gordon S

    Gordon S Member

    Just to clarify; The Appliance Inspection Report states:

    Working Pressure at Boiler 17mb (18-21mb)
    Working Pressure at Meter 20mb (20-21mb)
    Installer to investigate.
    Appliance has been left turned off and warning label fixed.
     
  12. devil's advocate

    devil's advocate New Member

    Hi Gordon.

    I suspect it's as you suspect - after re-doing the pipe feed, the Corgi was too embarrassed to admit he's under-spec'd it.

    If there is a 3mb drop over this length with no other appliances running, then that's pretty significant. I'm surprised a test wasn't carried out with your hob running full on, tho'?

    Also, the guy has left a feed for the - currently - disconnected gas fire. Clearly, by leaving this connection, he's implying that the fire could be used in the future - another shared load (although, as it's very close to the meter, and fed from the 28mm pipe, it probably won't have that much of an effect.

    10m is a fair length, tho' not unusual. 11 bends is quite a lot tho'!

    I guess your options are to (a) tactfully contact the original Corgi and insist he sorts it - almost certainly 28mm all the way, or (b) get a different guy to do it...

    However, you cannot get a new guy to fix it and expect the original one to pay UNLESS he refuses to accept responsibility for the mis-calc. In which case you inform him of your intentions - he will be billed for the job and reported to Trading Standards (being tactful all the way, of course...)

    Remember, you just want it sorted, with as little grief as possible. If you go in all bolshy, he'll get the hump. He'll still have to come out, of course, but do you really want a tetchy, grumpy Corgi in your house?
     
  13. rome60

    rome60 New Member

    Gordon,Are the worcester engineers figures with other appliances running you don"t say.The gas supply run you describe definately wants upgrading to 28mm as near to the boiler as possible,also replace elbows with pulled bends where possible.
     
  14. Gordon S

    Gordon S Member

    The figure taken by the WB engineer was with no other appliances running, simply the boiler cranked up to full.
     
  15. mantor

    mantor New Member

    Just to clarify; The Appliance Inspection Report
    states:

    Working Pressure at Boiler 17mb (18-21mb)
    Working Pressure at Meter 20mb (20-21mb)
    Installer to investigate.
    Appliance has been left turned off and warning label
    fixed.

    Were you having problems with the boiler? cos although it's slightly undergassed it's nothing compared to a lot that you see. I would have said that as long as it was gasrated and found to be burning the correct amount of gas it would have been fine. As da said though the only option to get it spot on is to upsize the pipework. Before doing that though it would be worth having a pressure test tee installed just before the boiler, and seeing what the pressure drop in the actual pipework is.
     
  16. Gordon S

    Gordon S Member

    Strangely enough, I wasn't aware of any problems. Worcester Bosch came out simply because the hinge on the flimsy drop down plastic panel covering the controls was broken. They wouldn't send one in the post to me and insisted on sending an engineer who fitted the panel and then proceeded to do a thorough test of the boiler and was not satisfied with the results, hence the 'ticket'. He said the lack of working pressure means that the boiler won't work to the designed efficiency.....which kind of partly defeats the object of replacing a 25 year old boiler.
    I am really trying to get a steer on whether what has been done is legal, good practice and whether it is reasonable of me to expect the installers to address it.
     
  17. mantor

    mantor New Member

    I am really trying to get a steer on whether what has been done is legal, good practice and whether it is reasonable of me to expect the installers to address it.

    Seeing as it's a new installation, and it's been turned off and labelled, then of course it would be reasonable of you to ask the installer to address it. Good practise is a maximum 1 mb drop in the pipework as said, although it more often than not is more than that.
     
  18. Water Systems

    Water Systems New Member

    There is a lot of hot air on this thread. Firstly, the pipe sizes must be calculated. The 42CD! consumes 4.4 cu Metres gas per hour. Look at the tables in the link. 9 meters of straight 22mm pipe gives 4.6 cu m/hr. I think there is more than 10 meters of pipe when it is all measured, back to the wall from meter etc is never taken into account. It looks like borderline case.

    http://www.cda.org.uk/megab2/build/pub124/sec3.htm

    The link above tell you how to size up the supply.

    Points;

    * A 28mm meter outlet connector should be used. Many keep the existing 22mm connector and connect the 28mm pipe to this. Must 28mm right to meter union.

    From http://www.bes.co.uk
    Part No. 0246 plus a new washer.

    * The gas fire rightly is teed off the 28mm pipe at the

    * The hob requires its own gas supply right back to the meter outlet teed into the 28mm pipe. The boiler requires its own <u>dedicated</u> gas supply. In theory if the pipes are sized properly you can tee off the hob at the boiler. In practice surge at switch on can cause problems, especialy with a boioer with a high gas rate.

    1. I would get them to make sure a 28mm meter connector is at the meter outlet.
    2. Take the hobs gas supply right back to the meter.
    3. Get them to put 28mm right through the roof void. One three metre length may do it

    If problems after all this see National Grid, as it may be an undersized maintap with a 3/4" flexible inlet. Sometimes if the flexible inlet is bent too tight, very common, restrictions in supply can occur.
     
  19. Water Systems

    Water Systems New Member

    I would have said
    that as long as it was gasrated and found to be
    burning the correct amount of gas it would have been
    fine.

    Until he turns the hob on!!!!

    Read my post on how to do it.
     
  20. Water Systems

    Water Systems New Member

    Gordon, how is the boiler operating in general? What is the DHW flow rate like? How fast to fill a bath, etc? Is it noisy?
     

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