Handy, do you re-grind your drill bits to suit the
csk angle of machine screws? the head will not sit
correctly in the "flatter hole" produced by a twist
drill and will leave a gap around the edge. This can
affect the pull out strength of the fixing as well as
looking unsightly.
Jason (O level grade A - engineering theory &
practice and 20 odd years Model engineering
experience)
As a matter of fact, I do. Mainly with wood bits though, as I find they drill better with slightly more angle.
But for machine screws, I have always found that the countersink on them is at slightly less of an angle than woodscrews, so a drill-bit does work quite well with them.
The main reason I use drill bits is because a countersink is not easily sharpened, but a drill bit can be sharpened until there is only shaft left, so economy and convenience really.
You are correct in pointing out the angle though, but I must admit that the problem has never really arisen for me, as I have found that on tightening the screws the angle difference disappears.
I do concede that it is not the perfect solution, but it's always worked for me.
Mr. HandyAndy - really